ZEROES: Climate-neutral building materials as CO2 sink

Climate-positive building materials with the help of residual materials

Climate-positive building materials as a CO2 sink

Climate-positive building materials can act as a CO2 sink and pave the way to a climate-neutral construction industry.

Project goals: Bind CO2 in building materials

Affordable housing is a socially necessary need. At the same time, the construction industry - especially the production of mineral building materials - causes high greenhouse gas emissions and is resource-intensive. The ZEROES project aims to use biogenic carbon from organic residues as a carbon sink for the production of concrete and bricks. In addition, the incorporation ofCO2 into bricks offers the potential to pave the way for a climate-neutral construction industry. The use of broken materials for the production of building materials also contributes to improving resource efficiency and the circular economy.

Benefits: Store carbon and use recycled construction waste

High environmental standards and rising costs for CO2 emissions are putting the European construction industry under enormous competitive pressure in international comparison. Climate-neutral solutions are required for future economic production. However, established processes for CO2 capture are not feasible in the short and medium term due to enormous energy costs and a lack of infrastructure for CO2 transportation.

The ZEROES project takes an industry-based approach to reducing CO2 emissions in the production of building materials. The focus is on the use of carbonates and building rubble for the production of concrete and sand-lime bricks. Carbonates are carbon-rich materials that are produced through the thermochemical conversion of biomass. Incorporating carbonates into building materials prevents the carbon from being released into the atmosphere as CO2 and can be regarded as a carbon sink. In addition, CO2 hardening reduces the COfootprint. The starting point is the availability of regionally available biomass and construction waste in the immediate vicinity of the participating industrial partners in NRW.

Direct integration of CO2

ZEROES focuses on carbonate properties that enable the highest possible use of carbonates in the building material in order to store the largest possible amounts of carbon. In addition, ZEROES also considers the energetic aspects, such as clever integration and thus also thermal and energetic utilization, which enables the conversion of biomass into energy sources and carbonisates in processes in the building materials plant.

In a second research approach, in addition to the use of carbonates, the researchers are also investigating the direct incorporation of CO2 in sand-lime bricks during production in order to compensate for the CO2 emissions that arise during the unavoidable calcination process in the sand-lime brick industry.

Result: Climate-neutral construction industry

The development of climate-neutral building materials as a CO2 sink makes it possible to develop climate-resilient business models in the field of building materials production in NRW and thus make NRW an innovative and environmentally friendly industrial location in Europe.

Results from preliminary work already show that the use of hydraulic binders can be dispensed with by hardening slag-based bricks with CO2. Furthermore, it is possible to upgrade the autoclaves for CO2 induced hardening in sand-lime brickworks.

Project partners

  • Betonwerke Büscher GmbH & Co. KG
  • Ruhrbaustoffwerke GmbH & Co. KG

Funding information

Duration: May 2024 until May 2027

Funding notes: This project is funded by the European Union and the state of North Rhine-Westphalia as part of the ERDF/JTF program NRW 2021-2027.

Funding code: EFRE-20800202

Website: https://www.efre.nrw.de/